Scale Formation
Hardness salts precipitate on heat-transfer surfaces, acting as insulation. Reduces efficiency by up to 10%, increases fuel costs, and leads to overheating and tube failure.
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Optimal boiler water chemistry is critical for safe, efficient, and reliable steam generation. Uncontrolled water chemistry leads to scale formation, corrosion, and sludge deposition, impairing heat transfer, increasing fuel consumption, reducing equipment lifespan, and posing safety risks.
Hardness salts precipitate on heat-transfer surfaces, acting as insulation. Reduces efficiency by up to 10%, increases fuel costs, and leads to overheating and tube failure.
Oxygen pitting and acid attack degrade boiler metal, compromising pressure vessel integrity, leading to leaks, unscheduled downtime, and costly replacement.
Foaming and carryover contaminate processes or damage steam turbines. Silica and sludge deposits reduce water circulation and heat exchange efficiency.
CLEANFLO designs customized boiler water treatment programs based on precise analysis of operating pressure, feed water quality, operating cycles, and industry requirements to ensure asset protection and performance optimization.
Our targeted chemical formulations address every aspect of boiler water chemistry to maintain system cleanliness and operational integrity.
Purpose: Prevent precipitation of hardness salts (Calcium, Magnesium, Silica).
Mechanism: Threshold inhibition, crystal distortion, and sequestration to keep ions soluble.
Benefit: Maintains clean heat transfer surfaces for optimal fuel-to-steam efficiency.
Purpose: Protect boiler internals from oxygen and acid corrosion.
Mechanism: Form protective magnetite layers and maintain proper alkalinity (pH).
Benefit: Extends boiler lifespan and maintains pressure vessel integrity.
Purpose: Chemically remove dissolved oxygen to prevent pitting corrosion.
Mechanism: React rapidly with residual oxygen in feed water.
Benefit: Critical protection for high-pressure boilers and pre-boiler sections.
Purpose: Manage suspended solids and prevent their deposition.
Mechanism: Disperse precipitates into free-flowing particles for easy blowdown.
Benefit: Prevents hard sludge beds and maintains internal cleanliness.
Purpose: Protect condensate return lines from carbonic acid corrosion.
Mechanism: Volatile or filming amines that neutralize acidity or form protective barriers.
Benefit: Reduces iron return to boiler and protects condensate lines.
CLEANFLO boiler water treatment programs are engineered for reliability across diverse industries.
High-pressure utility boilers, HRSG systems, and captive power plants
Chemical, pharmaceutical, and manufacturing industries
Process steam systems requiring high purity steam
Steam for processing, drying, and finishing operations
Direct and indirect steam applications in food processing
Refinery process steam and power generation systems
Steam for distillation, brewing, and sterilization processes
District heating, hospitals, and institutional steam systems
Our science-based approach to boiler water chemistry delivers measurable improvements in plant performance.
Minimized scale and deposits ensure maximum heat flux from furnace to steam, maintaining design efficiency.
Clean heat transfer surfaces prevent energy waste, with even 1mm of scale increasing fuel demand by 8-10% annually.
Prevent corrosion and deposit-related failures, reducing chemical cleaning, tube replacements, and repair downtime.
Systematic protection of metallurgy preserves asset value and defers capital expenditure on boiler replacements.
Consistent water parameters prevent erratic steaming, water level issues, and carryover disrupting processes.
Proactive conditioning and monitoring prevent chemistry-related trips and failures that disrupt production.
Our chemical programs are backed by comprehensive technical expertise and systematic monitoring.
Detailed assessment of your boiler system, feed water source, operating cycles, and blowdown practices.
Regular feed water, boiler water, and condensate analysis tracks key parameters for proactive adjustments.
Continuous review of operational data fine-tunes programs for changing conditions, maximizing efficiency.
Effective boiler water treatment is highly specific. CLEANFLO rejects generic formulations in favor of precisely engineered programs.
Raw water source variability determines treatment approach and chemical selection for optimal results.
Treatment requirements differ vastly for low-pressure vs high-pressure boilers and HRSG systems.
Critical for food processing, pharmaceutical manufacturing, or turbine-driven power generation.
Choosing CLEANFLO means selecting a long-term technical partner committed to your operational reliability.
Core focus on industrial water treatment challenges, not a general chemical supplier.
Right chemicals + essential technical support for optimal system performance.
Reduce overall costs—fuel, water, maintenance, downtime—not just chemical consumption.
Unwavering focus on system reliability and operational continuity for your process.
Contact our technical team for a comprehensive evaluation of your steam system and customized treatment recommendations.
India Private Limited
A recognized leader in total water management and corrosion control with over 45 years of excellence in sustainable solutions.
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