पर्यावरण संरक्षण - हमारा संकल्प

Design · Supply · Commissioning · Optimization

Water Treatment Plants —
Design, Supply, Commissioning & Optimization

Integrated water treatment plant solutions for industrial, municipal, and process applications — engineered for reliability, efficiency, and long-term performance. From raw water to reuse.

Our technical team reviews plant requirements, water quality data, and operating goals before recommending the right solution.

Engineering + Chemistry + Lab
Greenfield & Upgrade Projects
Industrial · Municipal · Process
45+ Years of Water Treatment Expertise
45+
Years of Expertise
10+
Plant Types Designed
PAN
India Presence
NABL
Lab-Backed Analysis
100%
Customised Solutions

Integrated Water Treatment — Why Engineering Matters

Water treatment plants convert raw, contaminated, or saline water into water that is safe, process-suitable, or compliant for discharge. No two raw water sources are identical — which means no two plants should be designed the same way. Cleanflo combines water chemistry, engineering design, laboratory analysis, and field execution to deliver solutions that work reliably, long after commissioning.

Raw Water to Process Ready

Plant design must be matched precisely to raw water quality, flow rate, and end-use — whether boiler feed, process cooling, product water, or potable supply. Mismatched design leads to premature failure, high chemical consumption, and regulatory risk.

Engineering + Chemistry + Lab

Cleanflo's approach integrates civil and mechanical engineering with water chemistry expertise and accredited laboratory analysis — ensuring every design decision is grounded in actual feedwater data, not assumptions.

Long-Term Partnership

From feasibility to commissioning to ongoing optimization — Cleanflo is a long-term technical partner, not just an equipment supplier. We support plant performance through monitoring, chemistry programs, and periodic review.

Every Cleanflo water treatment plant solution begins with raw water analysis and site assessment — not a catalogue selection. This discipline ensures the right technology, right sizing, and right chemistry are specified from day one.

Water Treatment Plant Types

Cleanflo designs and supplies a comprehensive range of water treatment plants — each configured for specific water quality challenges and application requirements.

Raw Water Treatment Plant

Foundation for all downstream processes
What It Does

Removes suspended solids, turbidity, colour, organics, and microbial load from surface or ground water to produce clarified water suitable for further treatment or direct use.

Typical Applications
  • River, lake, and bore well water pre-treatment
  • Industrial utility water supply
  • Community and municipal water supply
Protects downstream equipment and reduces chemical demand

Softening Plant

Eliminates scaling at the source
What It Does

Removes calcium and magnesium hardness from water using ion exchange resin, preventing scale formation in boilers, heat exchangers, cooling towers, and RO membranes.

Typical Applications
  • Boiler feed water preparation
  • Cooling tower make-up
  • Industrial process water, textile & laundry
Extends equipment life, reduces scale-related downtime

Reverse Osmosis (RO) Plant

High-purity water at scale
What It Does

Removes dissolved salts, TDS, heavy metals, and most contaminants using semi-permeable membranes under pressure, producing high-quality permeate water for demanding applications.

Typical Applications
  • Pharmaceutical and food & beverage high-purity water
  • Power plant demineralised water pre-treatment
  • Industrial process water and desalination
Consistent high-purity output; suitable for high-TDS sources

Demineralisation (DM) Plant

Ultra-pure water for critical processes
What It Does

Removes virtually all dissolved ions using a combination of cation and anion exchange resins, producing ultra-pure demineralised water essential for high-pressure boilers and sensitive processes.

Typical Applications
  • High-pressure and supercritical boiler feed
  • Power generation steam cycles
  • Electronics and semiconductor manufacturing
Near-zero conductivity; meets stringent boiler water standards

Iron & Manganese Removal Plant

Solves the most common groundwater problem
What It Does

Removes dissolved iron and manganese from bore well and groundwater through oxidation and filtration, preventing brown/black staining, fouling of membranes and equipment, and taste/odour issues.

Typical Applications
  • Industrial bore well water pre-treatment
  • Municipal and community water supply
  • RO pre-treatment for high-iron groundwater
Prevents membrane fouling; meets drinking water iron standards

Fluoride Removal Plant

Safe drinking water compliance
What It Does

Reduces fluoride levels in groundwater to safe limits using adsorption media (activated alumina) or membrane technology, ensuring compliance with BIS drinking water standards (≤1.0 mg/L).

Typical Applications
  • Community water supply in fluoride-affected regions
  • Industrial drinking water provision
  • Rural and peri-urban safe water projects
Meets BIS and WHO fluoride limits reliably

Ultrafiltration / Microfiltration Plant

Membrane pre-treatment for demanding feeds
What It Does

Removes bacteria, colloids, suspended solids, and macromolecules using hollow-fibre membranes — providing consistent SDI <3 feed to RO systems and protecting downstream equipment from fouling.

Typical Applications
  • RO pre-treatment for variable surface water
  • Pharmaceutical water pre-treatment
  • Recycled water polishing and reuse
Consistent low SDI; reduces RO cleaning frequency

Water Disinfection System

Microbial control at every scale
What It Does

Inactivates bacteria, viruses, and pathogens using UV, chlorination, chlorine dioxide, or ozone systems — providing safe water for human consumption, process use, and effluent discharge.

Typical Applications
  • Drinking water safety and compliance
  • Cooling tower Legionella control
  • ETP/STP effluent disinfection before discharge
Meets BIS, WHO and CPCB disinfection standards

Water Recycling & Reuse Plant

Zero Liquid Discharge & sustainability
What It Does

Treats and polishes treated effluent or recycled water to a quality suitable for reuse in industrial processes, cooling, irrigation, or ZLD systems — reducing freshwater consumption and disposal costs.

Typical Applications
  • Industrial ZLD and effluent reuse
  • Cooling tower make-up water from treated ETP
  • Process water recycling for manufacturing
Reduces freshwater dependency; supports ZLD compliance

How a Water Treatment Plant Works

A well-designed plant follows a logical sequence — each stage building on the last. Cleanflo's engineering ensures the right unit processes are selected and sequenced for your specific feedwater and end-use.

Stage 01
Raw Water Intake & Analysis
Source identification, flow rate assessment, and complete feedwater quality analysis including TDS, hardness, iron, fluoride, turbidity, and microbial load.
Stage 02
Pre-Treatment & Filtration
Coagulation, flocculation, clarification, and multimedia filtration remove suspended solids, turbidity, and large particulates before primary treatment.
Stage 03
Primary Treatment
Targeted removal of specific contaminants — softening, iron removal, fluoride adsorption, RO, DM, or ultrafiltration — selected based on water quality data and end-use requirements.
Stage 04
Disinfection & Polishing
Final microbial control using UV, chlorination, or ozone. Post-treatment pH correction, degasification, or activated carbon polishing where required for the end application.
Stage 05
Storage, Distribution & Monitoring
Treated water storage, distribution to end use, and continuous monitoring of conductivity, pH, and flow. Performance tracking and periodic lab verification.

Not every plant requires all five stages. Cleanflo's engineering team selects and sequences only the unit processes genuinely needed for your feedwater — avoiding over-engineering while ensuring long-term performance reliability.

CLEANFLO Plant Design Capabilities

From concept to commissioning — our technical team supports every stage of water treatment plant projects, from raw water assessment to long-term optimization.

Site Survey & Water Assessment

Complete site walkthrough, raw water source evaluation, water sampling and full quality analysis — forming the engineering basis for every design decision.

Process Selection & Sizing

Technology selection based on feedwater parameters, end-use requirements, and space/budget constraints. Plant sizing for peak and average flow rates with future capacity in mind.

Plant Layout & Equipment Selection

Site layout planning, equipment selection with material compatibility review, piping and instrumentation design — ensuring the plant fits the site and operates safely.

Instrumentation & Automation

Specification of online monitoring instruments (pH, conductivity, turbidity, flow), control panels, and automation support for unattended or remote operation.

Commissioning & Validation

On-site commissioning supervision, startup support, performance testing against design parameters — verifying that the plant achieves specified output quality and capacity before handover.

Operator Training

Hands-on training for plant operators covering daily operation procedures, chemical dosing, monitoring routines, alarm response, and maintenance — documented in customised SOPs.

Cleanflo supports all project types:

Greenfield New Plants
Plant Upgrades & Modernisation
Capacity Expansion
Performance Troubleshooting
EPC & Consultant Support

Industries & Applications

Cleanflo water treatment plants serve a wide range of industrial, institutional, and municipal sectors — each with specific water quality requirements and regulatory obligations.

Power Plants

Boiler feed DM water, cooling tower make-up, ash pond management.

Manufacturing

Process water quality control, utility water, cooling systems.

Pharmaceuticals

Purified water, WFI pre-treatment, USP/IP compliance.

Food & Beverage

Process water, product water, CIP water, steam generation.

Commercial & Institutional

Hotels, hospitals, office complexes — safe potable supply.

Municipal & Community

Safe drinking water, fluoride/iron removal for peri-urban areas.

Industrial Utilities / EPC

Utility water systems for EPC contractors and industrial parks.

Water Quality Challenges We Solve

Every raw water problem has an engineered solution. Cleanflo identifies the right technology for each specific challenge — based on analysis, not assumption.

⚠ High TDS & Salinity

Dissolved Salts & Mineral Overload

High TDS causes corrosion, scale, poor process outcomes, and non-compliance with discharge limits.

Solution: RO plant or DM plant, correctly sized for feed TDS and end-use requirements.
⚠ Hardness & Scale

Calcium & Magnesium Scaling

Hard water causes scale in boilers, heat exchangers, cooling systems, and RO membranes — reducing efficiency and causing premature failure.

Solution: Softening plant using ion exchange, eliminating scaling at source.
⚠ Iron & Manganese

Groundwater Iron Contamination

Iron and manganese cause brown/black staining, membrane fouling, taste issues, and damage to downstream equipment and processes.

Solution: Iron & manganese removal plant using oxidation and filtration.
⚠ Fluoride Contamination

Excess Fluoride in Groundwater

Fluoride exceeding BIS limits (1.0 mg/L) causes dental and skeletal fluorosis — a serious public health issue in many parts of India.

Solution: Activated alumina or membrane-based fluoride removal plant.
⚠ Turbidity & Suspended Solids

Murky, Particulate-Laden Water

High turbidity damages pumps and valves, fouls membranes, increases chemical consumption, and is unacceptable for most industrial or potable uses.

Solution: Raw water treatment plant with clarification and filtration stages.
⚠ Microbial Contamination

Bacteria, Pathogens & Biofilm

Microbial contamination creates health risks for drinking water and process upsets in industrial systems — including Legionella risk in cooling and HVAC applications.

Solution: Disinfection system using UV, chlorination, or chlorine dioxide.

Benefits & Business Outcomes

A correctly designed and operated water treatment plant delivers measurable operational and financial benefits — from day one and over the long term.

Reliable Water Quality

Consistent treated water meeting process and compliance specifications — protecting equipment, product quality, and regulatory standing.

Lower Operating Cost

Right-sized plants avoid over-treatment, reduce energy and chemical consumption, and minimise waste generation and disposal costs.

Improved Process Performance

High-quality water feed improves yields, product consistency, and equipment efficiency in manufacturing, power, and process industries.

Reduced Downtime

Prevention of scale, corrosion, fouling, and microbial issues protects critical equipment and reduces unplanned maintenance and shutdown events.

Compliance & Safety

Treated water meets applicable BIS, CPCB, WHO, or process-specific quality standards — supporting regulatory compliance and audit readiness.

Longer Equipment Life

Protecting boilers, heat exchangers, membranes, and cooling systems from scale and corrosion extends asset life and defers capital replacement expenditure.

Monitoring, Testing & Lab Support

A plant is only as good as its monitoring program. Cleanflo supports plant performance with ongoing water quality analysis, troubleshooting, and laboratory-backed verification.

Feed Water Monitoring

Regular analysis of raw water quality to detect seasonal and operational changes — alerting the plant team before changes impact treated water quality or equipment performance.

Treated Water Quality Analysis

Verification of plant output quality against design parameters and compliance standards. Full panel testing including TDS, hardness, iron, microbiological indicators, and application-specific parameters.

Performance Tracking & Troubleshooting

Trend analysis of key performance indicators — flow rate, pressure, recovery, salt rejection — identifying performance decline early and supporting corrective action before failure occurs.

Lab-Backed Reporting

Accredited laboratory analysis for water quality verification, regulatory reporting, and compliance audit support — providing certified, chain-of-custody reports where required.

Turnkey Project Support

Cleanflo supports the complete lifecycle of every water treatment plant project — from first consultation to long-term operational support. One partner for the whole journey.

Concept & Feasibility

Site survey, raw water analysis, technology review, and preliminary design — establishing whether and how a plant solution is viable for your site and budget.

Detailed Design & Engineering

Process flow design, equipment specification, plant layout drawings, piping & instrumentation diagrams — complete engineering documentation for procurement and construction.

Equipment Supply

Supply of treatment equipment, vessels, pumps, instruments, dosing systems, and control panels — sourced, quality-checked, and delivered to site ready for installation.

Installation Support

Technical supervision during installation to ensure equipment is correctly positioned, connected, and protected — reducing the risk of commissioning delays and warranty issues.

Commissioning & Performance Validation

Startup support, system optimisation, and performance testing — verifying treated water quality, flow rate, and recovery against design specifications before formal handover.

Operator Training & SOPs

Hands-on training for plant operators, written operating procedures, maintenance schedules, and emergency response guidelines — ensuring the team can operate confidently from day one.

O&M Support & Periodic Optimization

Ongoing technical support, scheduled site visits, water quality monitoring, chemistry program management, and periodic plant optimization reviews — keeping performance at its best long after startup.

Why Choose CLEANFLO

Decades of proven expertise, engineering rigour, and a commitment to long-term plant performance — not just equipment delivery.

45+ Years of Water Treatment Expertise
Deep industry knowledge built across industrial, municipal, and process water challenges — since 1992.
Engineering + Chemistry + Lab Integration
Plant design backed by water chemistry expertise and accredited laboratory analysis — not assumptions.
Customised for Every Site
No two water sources are the same. Every Cleanflo plant is designed specifically for its feedwater, application, and operating environment.
Strong Technical Support
From commissioning through ongoing operation — our team is available for troubleshooting, optimization, and monitoring support.
Long-Term Reliability Focus
Cleanflo optimises for plant reliability and efficiency over the long term — not just the cheapest initial installation.
Lab-Backed Analysis
In-house and accredited laboratory support for feedwater characterisation, performance verification, and compliance reporting.

Frequently Asked Questions

Practical answers for industrial buyers, EPC teams, and consultants evaluating water treatment plant solutions.

The right plant type depends entirely on your raw water quality — TDS, hardness, iron, fluoride, turbidity, and microbial load — as well as your end-use requirements and flow rate. A detailed feedwater analysis is always the starting point. For example: high TDS and salinity → RO or DM plant; high hardness → softening plant; high iron → iron removal plant; high fluoride → fluoride removal plant. Cleanflo's team will assess your water data and recommend the appropriate technology combination. Contact us to arrange a water quality assessment and preliminary consultation.
Yes — plant sizing and engineering design are core Cleanflo capabilities. Our team can assist with site surveys, raw water characterisation, process selection, plant sizing for current and projected flow rates, equipment specification, layout drawings, and instrumentation. We can also provide technical support to EPC contractors and consultants who are responsible for detailed civil or structural design. The process starts with a consultation and your feedwater data or a new water analysis.
Yes — Cleanflo supports all project types, not only new greenfield installations. For upgrade and expansion projects, we conduct a performance audit of the existing plant, identify the bottlenecks or gaps, and propose targeted improvements — which may include adding a pre-treatment stage, replacing aging media or membranes, improving dosing systems, or adding automation. Capacity expansion projects are scoped to integrate with existing infrastructure where possible, reducing capital cost and disruption.
Yes — many real-world water sources have multiple quality challenges simultaneously: for example, high turbidity + high iron + high hardness is common in Indian groundwater. Cleanflo designs multi-stage treatment trains that address each challenge in the correct sequence. For example: raw water filtration (removes turbidity) → iron removal (removes iron) → softening (removes hardness) → disinfection (kills bacteria). The sequence matters — designing it incorrectly leads to equipment damage, poor performance, and high operating costs.
Cleanflo serves a broad range of sectors including power plants, manufacturing and process industries, pharmaceuticals, food and beverage, commercial and institutional buildings (hotels, hospitals, offices), municipal and community water supply, and industrial utilities and EPC contractors. Applications include boiler feed water, process water, cooling tower make-up, potable water, product water, and effluent reuse. If you have a specific application not listed, contact us — our team can advise on suitability.
The simplest way is to complete the enquiry form on this page or call our technical team directly. Please share as much information as you can: water source type, approximate daily flow rate, known water quality parameters (if available), end-use requirements, and site location. If you have an existing water analysis report, share it — this helps our team prepare a more relevant preliminary response. If no water analysis is available, we can arrange a site visit and sampling as part of the initial consultation.
Yes — Cleanflo's involvement does not end at commissioning. We offer ongoing Operations & Maintenance support through periodic site visits, water quality monitoring, chemistry program management, consumable supply, troubleshooting, and annual optimization reviews. This is available as a structured service agreement or on an as-required basis depending on the plant complexity and the client's in-house capability. Contact us to discuss what level of ongoing support is appropriate for your plant.

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